Condition Based Monitoring (CBM)- Offline and Online (IoT)

• Real-time Monitoring: CBM involves the use of sensors to continuously monitor equipment parameters such as vibration, temperature, and acoustics in real time.
• Predictive Maintenance: By analysing the data from these sensors, CBM can predict when equipment maintenance should be performed.
• Preventive Strategy: This approach helps prevent unplanned downtime and extends the life of the equipment.
• Cost Efficiency: CBM can lead to significant cost savings by reducing the frequency of maintenance tasks and preventing catastrophic failures.
• Improved Safety: Early detection of potential issues can also improve the safety of the operations.

Implementing CBM requires an initial investment in monitoring technology and may involve training for staff, but the long-term benefits of improved efficiency and reduced maintenance costs can be substantial.

IoT-based sensors offer numerous benefits for industrial equipment monitoring, including:

1. Enhanced Product Development: By collecting real-time data from the field, IoT sensors enable manufacturers to make informed product improvements and innovations.
2. Real-Time Data Access: IoT sensors provide users with immediate information from machinery, allowing for remote condition monitoring and production tracking.
3. Proactive Maintenance: With IoT sensors, maintenance can be performed based on actual equipment condition, reducing operational costs and extending machine life.

These benefits lead to better parts and products, giving companies a competitive edge. Additionally, IoT applications drive productivity improvements by identifying inefficiencies and optimizing processes.